High-Efficiency Swivel Wheel Sorters---Layoutof the DWS system sorting line. 6 sorting stations + 1 NG sorting station

High-Efficiency Swivel Wheel Sorters---Layoutof the DWS system sorting line. 6 sorting stations + 1 NG sorting station

Product Overview

The rotary wheel sorting machine is a high-end intelligent sorting integrated system that integrates servo drive, intelligent control and precise identification technologies. It is specially designed for e-commerce logistics, warehousing and express delivery, industrial warehousing and other scenarios. Relying on modular wheel groups and intelligent dispatching systems, the equipment realizes fully automated processing of goods transportation, identification and diversion, and precise classification. It has the advantages of high sorting efficiency, wide adaptability to product categories, low sorting error rate and stable operation. It can efficiently handle various standard and some non-standard packaged goods, promoting the digitalization and automation upgrade of the logistics sorting link. It is one of the core sorting equipment in the modern intelligent logistics system.

Industry Pain Points & Solutions

1. Core Industry Pain Points

The daily manual processing capacity is less than a thousand items, with uneven equipment efficiency, making it difficult to cope with peak demands, leading to accumulation and delays. Manual errors are common, traditional equipment has weak recognition capabilities, and is poorly adapted to complex packaging, increasing rework costs and customer complaint rates.

2. Targeted Solutions

• High-Efficiency Sorting: Servo drive + intelligent scheduling, 6,000 items per hour, 24-hour continuous operation, with efficiency more than five times that of manual sorting.

• Precise Sorting: AI + high-precision recognition + sensor monitoring, accuracy rate of 99.99%, error rate < 0.01%, reducing mis-sorting and missed sorting.

• Flexible Adaptation: Modular wheel sets + rubber-coated rollers, adaptable to various packaging and some non-standard parts, without the need for additional adjustments.

• Low-Cost Operation and Maintenance: Modular design, easy disassembly and maintenance, combined with an intelligent energy-saving system, reducing operation and maintenance as well as energy consumption costs.

• Flexible Adaptation: Can be integrated into existing conveyor lines, supports multiple sorting modes, can be dynamically adjusted, and is adaptable to various warehousing scenarios.

Core Features

The fully automated sorting process does not require any human intervention and supports precise diversion in multiple modes; it is compatible with goods of various specifications and categories, ensuring smooth and low-loss transportation; it has intelligent monitoring and warning functions as well as data management capabilities, and can be connected to the warehouse system; the modular design makes maintenance convenient and allows for flexible expansion.

Application Scenarios & Value