High-Efficiency Swivel Wheel Sorters--- Layout of the DWS system sorting line. 8 sorting stations (A、B、C、D、E、F、G、H) 1 NG sorting station.

High-Efficiency Swivel Wheel Sorters--- Layout of the DWS system sorting line. 8 sorting stations (A、B、C、D、E、F、G、H) 1 NG sorting station.

Product Overview

The rotary wheel sorting machine is a high-grade intelligent integrated sorting system, which integrates servo transmission, intelligent control and high-precision identification technology. It is professionally applicable to e-commerce logistics, express warehousing, industrial storage and other business scenarios.

Equipped with modular wheel sets and an intelligent scheduling system, the machine realizes full-automatic conveying, identification, diverting and precise classification of goods. It boasts high sorting efficiency, strong adaptability to goods types, low error rate and stable running performance. It can efficiently sort various standard and partial non-standard packaged goods, effectively promoting the digital and automated upgrading of logistics sorting procedures. As key core sorting equipment, it is widely applied in modern intelligent logistics systems.

Industry Pain Points & Solutions

1. Core Industry Pain Points

Manual daily processing volume is limited to under 1,000 pieces. Unstable equipment efficiency fails to meet peak-period order demands, easily causing cargo backlog and delivery delays. Frequent manual sorting errors and weak recognition performance of traditional equipment result in poor compatibility with irregular packages, driving up rework expenses and raising customer complaint ratios.

2. Targeted Solutions

• High-efficiency Operation: Adopt servo drive and intelligent scheduling technology, achieving a processing capacity of 6,000 pieces per hour with 24-hour uninterrupted running, delivering over 5 times higher efficiency than manual work.

•High-precision Sorting: Equipped with AI algorithm, high-precision identification and sensor monitoring, sorting accuracy reaches 99.99% with error rate below 0.01%, effectively lowering mis-sorting and omission issues.

• Strong Compatibility: Modular wheel groups and rubber-coated rollers suit various conventional packages and special non-standard goods, requiring no extra parameter adjustment.

• Cost-saving O&M: Modular structural design enables easy disassembly and daily maintenance. Matched with intelligent energy-saving control, it cuts overall operation, maintenance and power consumption costs.

• Easy Integration & Flexible Application: Seamlessly connects with existing conveyor lines and supports multiple sorting modes. Parameters can be dynamically adjusted to fit diverse warehouse and logistics application scenarios。

Core Features

It adopts a fully automated sorting workflow with unmanned operation throughout the whole process and supports multi-mode accurate diverting. It features strong compatibility with goods of diverse specifications and types, ensuring stable conveying with low damage rate. Built-in intelligent monitoring and early warning functions come with complete data management, enabling seamless docking with warehouse management systems. Modular structure design facilitates daily maintenance and supports flexible capacity expansion and layout upgrading.

Application Scenarios & Value