High-Efficiency Swivel Wheel Sorters--- Layout of the DWS system sorting line. 10sorting stations 1 NG sorting station.

 High-Efficiency Swivel Wheel Sorters--- Layout of the DWS system sorting line. 10sorting stations 1 NG sorting station.

Product Overview

The rotary wheel sorting machine is a high-end intelligent sorting integrated system that integrates servo drive, intelligent control and precise identification technologies. It is specially designed for e-commerce logistics, warehousing and express delivery, industrial warehousing and other scenarios. 

Built on a fully modular framework, it features exceptional flexible layout and expansion capabilities, relying on independent wheel modules and an intelligent dispatching system to realize fully automated processing of goods transportation, identification and diversion. It has the advantages of high sorting efficiency, wide adaptability to product categories, low sorting error rate and stable operation, and can efficiently handle various standard and some non-standard packaged goods. It is one of the core sorting equipment in the modern intelligent logistics system, promoting the digitalization and automation upgrade of the logistics sorting link.

Industry Pain Points & Solutions

1. Core Industry Pain Points

The daily manual processing capacity is less than a thousand items, with uneven equipment efficiency, making it difficult to cope with peak demands, leading to accumulation and delays. Manual errors are common, traditional equipment has weak recognition capabilities, and is poorly adapted to complex packaging, increasing rework costs and customer complaint rates. Additionally, many fixed-layout sorting systems lack scalability, forcing costly over-investment or later full-scale reconstruction as business grows.

2. Targeted Solutions

•High-Efficiency Sorting: Servo drive + intelligent scheduling, 6,000 items per hour, 24-hour continuous operation, with efficiency more than five times that of manual sorting.

•Precise Sorting: AI + high-precision recognition + sensor monitoring, accuracy rate of 99.99%, error rate < 0.01%, reducing mis-sorting and missed sorting.

•Flexible Adaptation: Modular wheel sets + rubber-coated rollers, adaptable to various packaging and some non-standard parts, without the need for additional adjustments.

Low-Cost Operation and Maintenance: Modular design, easy disassembly and maintenance, combined with an intelligent energy-saving system, reducing operation and maintenance as well as energy consumption costs.

•Flexible Layout & Expansion: Unit-based modular structure supports free combination and expansion of sorting stations and line length. It can be quickly adjusted to fit different site layouts and easily upgraded as business grows, eliminating the need for major equipment replacement and lowering long-term investment risks.

Application Scenarios & Value